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Gemba Walk Template

Hoshin Kanri / Lean 45 min Weekly Leader plus the team doing the work (2-6 people)

A gemba walk is the Lean practice of going to where the work is actually done to see reality firsthand. Gemba means the real place, and the principle behind it, go and see, is central to the Toyota Production System: leaders learn more from observing the process and respecting the people in it than from any report or dashboard.

When to use it

Make gemba walks a regular rhythm, often weekly, rather than a reaction to a crisis. Use one whenever you need to understand a process directly, validate that standard work is being followed, or simply stay connected to how value is created. A focused walk runs thirty to sixty minutes.

Who attends

Keep the group small, two to six people, centered on the leader and the team doing the work. The walk is about observing and learning from the people closest to the process, so a large entourage gets in the way and changes the behavior you came to see.

How to run it

Set a clear purpose so the walk observes one theme well rather than everything poorly. Go to the actual place and watch the process run, following the flow of work. Ask the people doing it respectful, open questions and listen more than you speak. Compare what you see against the standard, noting waste and friction without jumping in to fix it. Capture the opportunities, thank the team, and follow up later. The gemba walk builds understanding; it is not the place to issue corrections on the spot.

Facilitator tips

  • Go to see and learn, not to inspect or assign blame.
  • Ask questions rather than hand down answers in the moment.
  • Follow the flow of the work, not the org chart.
  • Respect the people; they know the process better than you do.

Common mistakes

  • Turning the walk into an audit, which makes the team perform rather than work.
  • Fixing problems on the spot instead of understanding root cause first.
  • Talking more than observing, so you miss what the work reveals.
  • Walking with no purpose, producing scattered notes and no insight.

See the work where it happens. Run it in OrgTP and turn gemba observations into tracked improvement opportunities.

Agenda

45 minutes total · 5 sections

  1. Set the purpose 5 min
    Decide the theme of the walk: a process, a value stream, safety, flow, or a standard, so the observation has focus.
  2. Go and see the work 15 min
    Walk to where the work actually happens and watch the process run, following the flow rather than waiting for reports.
  3. Ask respectful questions 10 min
    Ask the people doing the work open questions about how the process works and where it breaks down, with humility and curiosity.
  4. Observe against the standard 10 min
    Compare what you see against the standard work and look for gaps, waste, and conditions that make the job harder than it should be.
  5. Capture and thank 5 min
    Note the opportunities observed, thank the team for their time, and confirm what you will follow up on without fixing on the spot.

Run this meeting live in OrgTP

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